IIingxowa ze-aseptic zokugcwalisa umatshiniisetyenziswa ngokubanzi kwipakethe ye-aseptic yokutya okungamanzi, okufana nejusi yeziqhamo kunye nemifuno, i-juice concentrate, i-pulp yeziqhamo kunye nemifuno, i-puree concentrate kunye ne-paste, ijusi yendalo kunye ne-pulp, njl. ngaphezu konyaka omnye phantsi kobushushu obuqhubekayo, kunye nejusi yeziqhamo egxininisiweyo okanye intlama ingagcinwa iminyaka engaphezu kwemibini.
Kwaye i-Aseptic Bag Filling Plant iphuhliswa ngokuqinisekisa ubuchwephesha obuphezulu kakhulu yi-EasyReal Tech, eyi-National High-tech Enterprise, esekwe kwi-2011, ekhethekileyo kwimveliso.imigca yemveliso yeziqhamo nemifuno kunye nezixhobo eziphambili zoomatshini abahlukeneyo bokuzalisa i-aseptic efanaUmatshini wokuzalisa ingxowa ye-Aseptic yentloko enye, Umatshini wokuzalisa ingxowa ye-Aseptic yentloko ephindwe kabinikwayeIintloko ezininzi ze-aseptic bag yokuzalisa oomatshinikwaye nangokunjalo.
Umatshini ofanayo wokuzalisa isikhwama se-aseptic unokufezekisa ukugcwalisa i-purees egxininisiweyo kunye ne-non-concentrated fruit purees kunye nejusi kwiingxowa ze-aseptic ezinobungakanani obuhlukeneyo ukusuka kwi-1L ukuya kwi-1000L, kubandakanywa ne-flexible aseptic bag-in-box, iilitha ezingama-220 okanye i-220L ye-aseptic bag-in-drum, kunye ne-1000L ibhegi ye-aseptic emgqomeni kunye nebhokisi yomthi ngokufaka ezinye izixhobo ezongezelelweyo ngokulula.
Umatshini wokuzalisa ingxowa ye-Aseptic yentloko ephindwe kabiniiqukethe iintloko ezimbini zokuzalisa inzala kunye nomsebenzi we-sterilization umsebenzi, ukushisa kulawulwa yi-PT100 probe, umthamo wemveliso ulinganiswa neJamani KROHNE / E + H imitha yokuhamba okanye i-METTLER TOLEDO inkqubo yokulinganisa, kunye nesixhobo esiDityanisiweyo kumatshini wokuzalisa i-PLC. . Ingasetyenziselwa kunye neentlobo eziqhelekileyo zemibhobho: i-intshi eyi-1 yejusi kunye ne-2-intshi yeemveliso ezinqunqiweyo okanye eziqingqiweyo.Ngaphandle kokumiswa kweengxowa ze-aseptic, yonke eminye imisebenzi yokuzalisa izenzekela: ilawulwa yiJamani Siemens Control System (eJamani PLC kunye nescreen esichukumisayo), elawula ukuvala inzala, ukuzaliswa, ukucocwa kweCIP, kunye neenkqubo ze-SIP, uhlalutyo olusebenzayo, kunye ulawulo lwempazamo. Iphaneli ixhotyiswe nge-HMI touchscreen interface yokubeka iliso kwimisebenzi kunye nokuqwalasela izibane ze-alam zonxibelelwano.
1. Kwishishini, i-Single Head Aseptic Bag Filling Machine backflows xa ugcwalisa iimveliso ngexesha lenkqubo yonke. Kodwa i-Double Head Aseptic Bag Filling Machine kunye ne-Multi head aseptic bag yokuzalisa oomatshini banokuqhubeka bezalisa, ukunciphisa umva kunye nokuphucula ukusebenza kakuhle kwemveliso, ukuphepha ukubuyisela umva kunye nokubuyisela inzalo ekhokelela ekulahlekeni kombala wemveliso kunye ne-flavour;
2. Yamkela umgangatho ophezulu we-304 wensimbi engenasici, inxalenye yoqhagamshelwano kunye nemveliso yi-SUS316L (Ngokuzikhethela);
3. Kulula ukusebenzisa isiJamani Siemens inkqubo yokulawula, exhotyiswe ngeJamani Siemens PLC kunye neJamani Siemens touch screen;
4. Ukucoca ngokukhawuleza nangokulula kweCIP kunye nokuvala inzala kwe-SIP;
5. ukubonelela ngeendlela ezahlukeneyo zokukhusela (ukulawula indawo, ukulawula ukulinganisa, ukulawula ukushisa, ukuzixilonga kunye ne-alamu) ukukhusela umonakalo womatshini;
6. Itekhnoloji ye-Mirror welding yamkelwa ukuze kuqinisekiswe i-welding seam egudileyo kunye nokunciphisa intsalela yemveliso;
7. I-CIP kunye ne-SIP zenziwa ngaxeshanye ne-sterilizer;
8. Yamkela itekhnoloji yase-Italiya inokuqinisekisa ngokulula ubunyumba bayo yonke inkqubo yokuzalisa;
9. Zonke iiflange kumatshini zenzelwe ngokukodwa ukukhuselwa komphunga ukuze kuqinisekiswe ukuba iimveliso ezikumbhobho zihlala zinyumba;
10. Imveliso eguquguqukayo eguquguqukayo kakhulu kwiimfuno eziguqukayo, nokuba ubungakanani bengxowa, izixhobo okanye uyilo lokupakisha;
11. Ukuqinisekisa ukhuseleko lwemveliso kunye nokungabinantsholongwane kwezorhwebo ngokubambelela kwimigaqo yokuqinisekisa ubunyumba;
12. Ngokukhawuleza kwaye ngokuchanekileyo ugcwalise ukutya okumanzi kunye nokutya okuphezulu kwe-viscosity.
Umatshini wokuzalisa i-Aseptic usebenzisa inaliti yomphunga ukuvala umlomo wengxowa kwaye ugcine igumbi lokuzalisa lihlala likwimeko enyumba. Ukuvalwa, ukuvulwa, ukuzaliswa kunye nokutywinwa komlomo webhegi ye-aseptic zonke zigqityiwe kwindawo yorhwebo engenazintsholongwane.
Faka ngesandla i-aseptic bag entanyeni kwintloko yokuzalisa ukuze ugcwalise iingxowa ukusuka kwi-1-1,000 ilitha. Emva koko umjikelezo ozenzekelayo wokuvula, ukuzalisa kunye nokuvala kuqala. Ngethuba lo mjikelezo, amaqondo okushisa e-injection ye-steam kunye ne-valve yokuzalisa ihlolwe ngokucophelela kwaye ilawulwe.
Kwiingxowa ezili-1,000 zelitha, imveliso ingena kwisikhwama kunye nentloko yokuzalisa kwindawo ephantsi. Esi sisombululo sisasaza ngokulinganayo iimveliso, ngakumbi iimveliso ezincangathi, ngaphakathi kwebhegi kwaye inceda ukuthintela ukusongwa kwekona.
I-Shanghai EasyReal Machinery Co., Ltd yasekwa ngo-2011, egxile ekuveliseni iziqhamo kunye nemigca yokuvelisa imifuno kunye nezixhobo eziphambili zoomatshini bokuzalisa i-aseptic efana ne-Single Head Aseptic Bag Filling Machine, i-Double Head Aseptic Bag Filling Machine kunye ne-Multi head aseptic bag filling machine. kwaye nangokunjalo. Sizimisele ukubonelela abasebenzisi ngoluhlu olupheleleyo lweenkonzo ukusuka kwi-R&D ukuya kwimveliso. Ngoku sifumene isatifikethi se-CE, isiqinisekiso somgangatho we-ISO9001, kunye nesatifikethi se-SGS, kwaye sinamalungelo angama-40+ azimeleyo epropathi enomgangatho ophezulu wokuqonda kwintsimi yeziqhamo nemifuno.
Iqela lethu lobunjineli liphantse libe neminyaka engama-20+ yamava. Okwangoku, sikhonze ngaphezu kweeprojekthi ze-300+, ezifana nomgca wokuvelisa i-tomato intlama, ijusi yemango / umgca wokuvelisa i-pulp, umgca wokuvelisa i-pulp, i-carrot processing line, i-coconut processing line kunye neziqhamo ezininzi kunye nokulungiswa kwemifuno. Umgca. Inkampani ye-EasyReal iyakwamkela ngokunyanisekileyo ukuba undwendwele inkampani yethu kunye neefektri zabathengi bethu ukuze uhlolwe.
1. Ukuzaliswa kweAseptic yeSiqhamo
2. Ukuzaliswa kweJuice yeSiqhamo kwiAseptic
3. Ukuzaliswa kweAseptic yeSiqhamo
4. Isiqhamo sePuree Aseptic Filling
5. Gxininisa iJuice yeSiqhamo sokuzaliswa kweAseptic
6. Gxininisa iFruit Pulp Aseptic Filling
7. Gxininisa iFruit Puree Aseptic Filling
8. Unamathisele utamatisi 36-38brix & 28-30brix & njalo njalo.